EXTRUSION TIPS & DIES – BY AJEX & TURNER
Ajex & Turner make the Extrusion Tips & Dies in various shapes and sizes and are made up of Alloy Steel and special Custom materials. We use very high quality rust free steel with tested ideal OD & ID concentricity. The tightly maintained concentricity allows wire insulators to meet the demands of today’s super thin-wall constructions. These tools are made in alloy steel, carbide and diamond as per customer’s requirement.
The Extrusion Dies are made as per customer’s requirements and can be Tubing Die, Compression Die or Semi Compression Die. We make tip & die with a mirror polish and no sharp edges to ensure optimal insulation material flow and easy threading, smooth finish on cable.
The extrusion tip & die determines and strictly control the shape and size of the insulating material. State-of-the-art technology and tight concentricity of Ajex & Turner extrusion tools enables to maintain desired and even insulation thickness also saves the material and reduces the scrap. Super-hard diamond inserted in the die, ensure long tool life even at high speeds process. The end result is an insulated wire with uniform insulation thickness and precise conductor centering that provides the correct electrical characteristics in the finished product. While manufacturing Tips & Dies we control hole concentricity to use the following chemical composition to maintain the strength of the tool.
C-0.3 to 0.37 | SI – <0.4 | MN - 0.4 to 0.7 | CR - 1.5 to 1.8 | MO - 0.2 to 0.25 | NI - 0.9 to 1.15 | AL - 0.8 to 1.0 | P - <0.015 | S - <0.015 | CU - <0.15 | Please send your drawings as per Machine Supplier we make tool for any make of machine.